mfg-supplier-scorecard
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ChineseSupplier Scorecard
供应商评分卡
Framework
框架
IRON LAW: Evaluate on QCDS (Quality, Cost, Delivery, Service) — Not Just Price
The cheapest supplier who delivers defective parts late with no support
is the most expensive supplier. Total Cost of Ownership (TCO) includes:
purchase price + incoming inspection + rework + downtime from defects +
expediting fees + management overhead.
NEVER select suppliers on price alone.IRON LAW: Evaluate on QCDS (Quality, Cost, Delivery, Service) — Not Just Price
The cheapest supplier who delivers defective parts late with no support
is the most expensive supplier. Total Cost of Ownership (TCO) includes:
purchase price + incoming inspection + rework + downtime from defects +
expediting fees + management overhead.
NEVER select suppliers on price alone.Four Evaluation Dimensions (QCDS)
四大评估维度(QCDS)
| Dimension | Weight (typical) | KPIs |
|---|---|---|
| Quality | 30-40% | Defect rate (PPM), incoming inspection pass rate, certifications (ISO 9001), corrective action responsiveness |
| Cost | 20-30% | Unit price, total cost of ownership, price stability, payment terms |
| Delivery | 20-30% | On-time delivery rate, lead time, lead time variability, flexibility for rush orders |
| Service | 10-20% | Responsiveness, communication quality, technical support, willingness to collaborate on improvements |
| 维度 | 权重(常规值) | 关键绩效指标(KPIs) |
|---|---|---|
| 质量 | 30-40% | 缺陷率(PPM)、来料检验合格率、认证资质(ISO 9001)、整改响应速度 |
| 成本 | 20-30% | 单位价格、总拥有成本(TCO)、价格稳定性、付款条款 |
| 交付 | 20-30% | 准时交付率、交付周期、交付周期波动、加急订单灵活性 |
| 服务 | 10-20% | 响应速度、沟通质量、技术支持、协作改进意愿 |
Scoring Method
评分方法
- Define KPIs per dimension (2-3 per dimension)
- Set weights (must sum to 100%)
- Score each KPI: 1-5 scale with clear definitions:
- 5 = Excellent (top 10% of suppliers)
- 4 = Good (meets all requirements consistently)
- 3 = Acceptable (meets most requirements)
- 2 = Below expectations (frequent issues)
- 1 = Unacceptable (critical problems)
- Calculate weighted total
- Classify: A (>4.0), B (3.0-4.0), C (2.0-3.0), D (<2.0)
- 定义关键绩效指标(KPIs):为每个维度确定2-3个指标
- 设置权重:权重总和必须为100%
- 为每个KPI评分:采用1-5分制,明确定义:
- 5 = 优秀(处于供应商前10%水平)
- 4 = 良好(持续满足所有要求)
- 3 = 合格(满足大部分要求)
- 2 = 未达预期(问题频发)
- 1 = 不合格(存在严重问题)
- 计算加权总分
- 分级:A级(>4.0)、B级(3.0-4.0)、C级(2.0-3.0)、D级(<2.0)
Supplier Classification & Actions
供应商分级与对应举措
| Grade | Score | Strategy |
|---|---|---|
| A | >4.0 | Preferred supplier, increase business, joint development |
| B | 3.0-4.0 | Approved supplier, maintain, targeted improvement |
| C | 2.0-3.0 | Conditional, improvement plan required within 90 days |
| D | <2.0 | Phase out, begin alternative sourcing immediately |
| 等级 | 分数 | 应对策略 |
|---|---|---|
| A级 | >4.0 | 优先合作供应商,增加业务量,开展联合开发 |
| B级 | 3.0-4.0 | 合格供应商,维持合作,针对性改进 |
| C级 | 2.0-3.0 | 有条件合作,需在90天内提交改进计划 |
| D级 | <2.0 | 逐步淘汰,立即启动备选供应商寻源 |
Risk Assessment
风险评估
| Risk Factor | Question | Mitigation |
|---|---|---|
| Single source | Is this supplier the only source for a critical component? | Develop backup supplier |
| Geographic | Is the supplier in a region prone to disruption? | Dual-source across regions |
| Financial | Is the supplier financially stable? | Monitor credit, require financial disclosures |
| Capacity | Can the supplier scale with our growth? | Capacity commitment agreements |
| IP | Does the supplier have access to our proprietary designs? | NDA + IP clauses in contract |
| 风险因素 | 评估问题 | 缓解措施 |
|---|---|---|
| 单一供应商 | 该供应商是否是某关键组件的唯一来源? | 开发备选供应商 |
| 地域风险 | 供应商所在地区是否易受干扰? | 跨地区双供应商布局 |
| 财务风险 | 供应商财务状况是否稳定? | 监控信用状况,要求提供财务披露 |
| 产能风险 | 供应商能否随我们的业务增长同步扩产? | 签订产能承诺协议 |
| 知识产权(IP) | 供应商是否接触我们的专有设计? | 签订保密协议(NDA)并在合同中加入知识产权条款 |
Supplier Development Program (SDP)
供应商发展计划(SDP)
For C-grade suppliers worth keeping:
- Gap analysis: Where specifically are they falling short?
- Improvement plan: Specific, measurable, time-bound targets
- Support: Provide training, share best practices, co-invest if needed
- Review: Monthly progress checks, 90-day formal reassessment
- Decision: Improved to B+ → continue. Still C or worse → phase out.
对于值得保留的C级供应商:
- 差距分析:明确指出他们的具体不足
- 改进计划:制定具体、可衡量、有时限的目标
- 支持举措:提供培训、分享最佳实践,必要时共同投入资源
- 进度回顾:每月检查进度,90天进行正式重新评估
- 决策:提升至B+级 → 继续合作;仍为C级或更差 → 逐步淘汰
Output Format
输出格式
markdown
undefinedmarkdown
undefinedSupplier Scorecard: {Supplier Name}
Supplier Scorecard: {Supplier Name}
Overall Score: {X.X} / 5.0 — Grade: {A/B/C/D}
Overall Score: {X.X} / 5.0 — Grade: {A/B/C/D}
Detailed Scores
Detailed Scores
| Dimension | Weight | Score | Weighted |
|---|---|---|---|
| Quality | {%} | {X.X} | {X.XX} |
| Cost | {%} | {X.X} | {X.XX} |
| Delivery | {%} | {X.X} | {X.XX} |
| Service | {%} | {X.X} | {X.XX} |
| Total | 100% | — | {X.XX} |
| Dimension | Weight | Score | Weighted |
|---|---|---|---|
| Quality | {%} | {X.X} | {X.XX} |
| Cost | {%} | {X.X} | {X.XX} |
| Delivery | {%} | {X.X} | {X.XX} |
| Service | {%} | {X.X} | {X.XX} |
| Total | 100% | — | {X.XX} |
KPI Details
KPI Details
| KPI | Target | Actual | Score |
|---|---|---|---|
| Defect rate | <500 PPM | {X} PPM | {1-5} |
| On-time delivery | >95% | {%} | {1-5} |
| ... | ... | ... | ... |
| KPI | Target | Actual | Score |
|---|---|---|---|
| Defect rate | <500 PPM | {X} PPM | {1-5} |
| On-time delivery | >95% | {%} | {1-5} |
| ... | ... | ... | ... |
Risk Assessment
Risk Assessment
| Risk | Level | Mitigation |
|---|---|---|
| {risk} | H/M/L | {action} |
| Risk | Level | Mitigation |
|---|---|---|
| {risk} | H/M/L | {action} |
Action Plan
Action Plan
{Based on grade: preferred/maintain/improve/phase out}
undefined{Based on grade: preferred/maintain/improve/phase out}
undefinedGotchas
注意事项
- Weighting should reflect YOUR priorities: A medical device company should weight Quality at 50%+. A commodity buyer might weight Cost at 40%. Don't use generic weights.
- Score inflation: Purchasing teams may inflate scores to avoid difficult conversations with suppliers. Require data-backed evidence for each score.
- Review frequency: A-grade quarterly, B/C-grade monthly, D-grade weekly until resolved.
- Supplier relationship matters: Scorecards are tools for improvement, not punishment. Share results with suppliers transparently — the best suppliers want feedback.
- TCO includes hidden costs: Don't forget: incoming inspection labor, warehouse space for safety stock (to cover unreliable delivery), engineering time for quality issues, customs/logistics for overseas suppliers.
- 权重应匹配自身优先级:医疗设备企业应将质量权重设为50%以上;大宗商品采购方可能将成本权重设为40%。切勿使用通用权重。
- 评分虚高:采购团队可能为避免与供应商产生冲突而虚高评分。要求每项评分都有数据支撑。
- 回顾频率:A级供应商每季度回顾,B/C级供应商每月回顾,D级供应商每周回顾直至问题解决。
- 供应商关系至关重要:评分卡是用于改进的工具,而非惩罚手段。向供应商透明分享评分结果——优质供应商渴望获得反馈。
- 总拥有成本(TCO)包含隐性成本:不要忽略以下成本:来料检验人工成本、为应对不可靠交付而预留的安全库存仓储成本、处理质量问题的工程时间成本、海外供应商的报关/物流成本。
References
参考资料
- For TCO calculation methodology, see
references/tco-calculation.md - For supplier audit checklists, see
references/supplier-audit.md
- 有关TCO计算方法,详见
references/tco-calculation.md - 有关供应商审核清单,详见
references/supplier-audit.md